Posted in Shirt-making, Style

The great shirt-making project is finally over

It’s hard to imagine how innocent and naïve we were back on January 1, 2020. Just imagine having plans for this year! Well, that hasn’t gone quite as we expected, has it? As I write this, I should be finishing up a few last-minute additions to the European travel capsule wardrobe I’d been planning to design and create. However, when we arrived home from Florida the first week in March, everything changed.

We thought long and hard, but in the end, decided to cancel our big Northern European and Scandinavian trip that was scheduled to begin in about two weeks. And I had to make some changes to my sewing and design projects for the year.

Apart from the travel collection project, I had two other big projects I hoped to accomplish this year – first, the great shirt-making project wherein I wanted to improve my design and construction skills for both my own shirts and for menswear shirts. The second is a tailoring project (yet to come). So, how did I do with the shirtmaking?

I started by examining all the reasons why button-front shirts are essential parts of my wardrobe and then began to search for the perfect commercial pattern. I acquired several but settled on McCall’s 7575 to create what I called my “Frankenstyle” shirt – the test shirt to be made from left-over fabrics. Through the process, I learned a couple of new things, primarily how to design and sew a beautiful sleeve placket. These plackets are rarely included in commercial patterns, so you often have to design the pattern for yourself. There is lots of online help. Now I was on to something!

Shirt fabrics are another thing I learned about this year. I have now used cotton-polyester shirtings, pure cottons, pure Italian cottons and even cotton-lycra sateen (the blue fabric in the Frankenstyle shirt was cotton with a touch of lycra in a sateen finish). My favourite fabric to work with this year was a piece I picked up while on our driving trip through Florida (pre-COVID, I must point out). It was pure heaven to work with.

After the test shirt (which is on fall-winter rotation), and the final design that fit well, I loosened up the design a bit and created a less-fitted version from embroidered cotton. I have to say that this is the one I’ve worn the most at this point.

Then it was on to the men’s shirt. I made a bespoke shirt for my husband last year to dip my toe into the menswear pond. Then my son gave me a book on tailoring menswear for Christmas. A hint, perhaps?

A Christmas present from my son…

Anyway, after fitting a fitted shirt for my husband last year, I created a new basic pattern for him for a loose style with an inverted back pleat. After all, when you buy shirting at the end-o-the-season Fabricville sale (3 metres for the price of one), you have to do something with it.

My husband prefers a button-down collar so I have to redesign the collar to accommodate it. Not every collar works this way.

Of course, with the leftover, I made myself a summer shirt to wear with white jeans or shorts n the hottest of Toronto summer days. This is where I learned that the right buttons can transform a shirt from ordinary to special. In fact, I’m considering changing some of the buttons n some of my RTW shirts!

It was then time to ask my son – who is picky about his clothes, especially the fit – if he would be interested in me creating the perfect pattern for him. He was, as it turned out. So, I went back to my husband’s pattern and the very first test shirt I’d created, to use it as the muslin. I fitted it to Ian (the son) and cut it apart, using the muslin as the pattern. Ian is a 30-something former professional ballet dancer who now teaches, so his build is different from that of his dad. It wasn’t as much of a challenge to fit the same pattern as I expected it to be, though.

I made his test shirt from the second piece of sale shirting I had bought (I have yet to make something from the leftover).

It fits well except that the neckline turned out too big. I researched how to alter the neckline without changing the cross-back which was perfect, and that’s where I am now. I will create a tiny muslin of the collar and the top of the shirt to perfect the fit then finalize the pattern. I just need to find the perfect fabric. That’s proving to be a challenge.

Now that September is just about upon us, it’s time to regroup and begin another big project. I’m about to embark on learning tailoring. Come along with me if you like!

Posted in sewing, Shirt-making, Style

The “Perfect Shirt” Project: Finished at Last!

There can be no doubt about it: I take longer than anyone on the face of the earth to complete a project. But, in my defence, I’d like to think that the project teaches me lots along the way and the final product is one that meets my initial objectives. Well, this one does!

I started this project in search of the perfect, perfectly-fitted shirt. My personal style runs toward the tailored and since I no longer need suits for my day-to-day life (actually, the last two decades of my career needed them less and less), tailored shirts with crisp collars are a nice, more casual alternative (sans jacket). And they look equally great with dressy pants and jeans.

I began this project in January before I left for vacation, before we all faced what is turning out to be some kind of existential challenge around the globe. But throughout it all, some things provide stability and meditative equanimity. For me, that’s a long, involved design and sewing project. This one was perfect for that.

When I first began exploring this project, I said the following:

“…A shirt can say corporate meeting. It can say casual Saturday. It can say sexy Saturday night. Youthful, put-together, classic, chic, tasteful, refined and classy – these are all words that come to my mind when I think of a classic shirt…”

And I hold to that. It all depends on the fabric and how the shirt is styled. Anyway, I then created a test shirt that was a kind of “frankenstyle” mash-up of fabrics that allowed me to test the fit, design lines and a few techniques, like sleeve plackets.

Then I loosened up the pattern, removed the waist darts and the back yoke and whipped it up in a light-weight, summery fabric that took on the flavour of a “blouse” rather than a traditional mens-wear-inspired shirt. I really loved that one – alas, it still has no buttons since the button stores are all closed (see above our existential crisis at the moment).

Then it was on to the final design.

I brought the fabric home from my Florida vacation and I must say it was wonderful to work with and it feels extraordinary. I think that even my Brooks Brothers shirts are not as comfortable.

By the time I got to this one, I could have made it with my eyes closed. I even finished the side seams and the sleeve seams with French seams but I still find it best to serge the armhole seam. I once again tried to use the rolled hem foot to complete the hem, but I have to say that it’s a bit too tricky. I can get a few inches on the sample but more than that and it’s a hot mess. So the hem is turned twice as usual.

When it came time to do the finishing touches, it suffered from the same problem as in the last version: no buttons! Button stores closed! I have so many buttons but not the nine or so matching, navy blue ones that I so needed. That’s when I got creative.

I have a well-loved Diane von Furstenberg silk twill blouse that had developed a very nasty tear along its piped armscye. And since it had always been rather generous on me (my husband says I buy many of my clothes too big), I had decided to recycle the silk which is lovely into a smaller top. That sucker had buttons — buttons that I was not likely to use in the new project. So, of course, I cut one off and voila! I had buttons to complete this project. And don’t you love the look or pristine machine-made buttonholes before you cut them open?

The shirt is finished and ready for its first outing. The only problem is that it seems a bit much for wearing from the dining room to the living room to the kitchen, don’t you think?

Oh well, the restaurants and the shops and the offices will re-open some day and I’ll have plenty of opportunities to wear it. Stay safe everyone! Now , let’s all go wash our hands again!